Our Plants
The Company has never shied away from recognizing the importance of Modern machinery in driving the organizational efficiency and has thus continuously invested in upgrading the infrastructure needs of the company in evolving times. The factory is spread over a 260000 square foot landscape that boasts state of the art technology with imported machinery from Karl Mayer for its WARPING & SIZING requirements. The vast landscape augments future capacity expansion initiatives by the management.
The workforce of more than 350 people, is one of the strongest pillars of the organization that lived up to the challenges of difficult times and have groomed themselves diligently to usher in delivering products that are predominantly free of defects.
Warping
Sizing
The Karl Mayer’s Sizing Machine caters to a daily capacity of Sizing 1,00,000 mtrs per day from count range of 12s OE to 120s Ne with a capacity of 15680 threads. Apart from our In-house Sizing necessities, we also provide good quality sized beams to most of the mills situated in our area for their Weaving Preparatory requirements.
Weaving
The Weaving unit houses imported Airjet JAT / 710 & JAT / 810 Looms with varied capabilities from TOYOTA that caters to the production of manufacturing high quality Grey woven fabrics of not less than 65000 meters per day with an optimum capacity of manufacturing nearly 2 Million meters per month..
The Greige woven fabrics are predominantly made with COMBED COMPACT WEAVING yarn that enhances the appearance and texture of the grey fabrics. Our Grey fabrics are Unbleached and will be subjected to processing as per the specific End-use of the Buyers.
Fabric Inspection
The meticulous inspection of the experienced Warehousing staffs ensure the Greige fabrics are predominantly free of defects and meets the customer’s requirements and are in compliance with the American 4 point inspection system. The Modern Packing machines ensure the Greige fabrics are astutely packed in either Roll form or Bale form, as per the specific needs of the customer.
Quality Assurance
Our allegiance to quality and ethical standard of conducting business is conspicuous across all processes. There are stringent tabs in place to ensure that the process from sourcing the raw material to production to quality checking and packing the finished goods is seamlessly efficient and foolproof. The quality inspection of woven fabric is observed both in letter and spirit as per the recognized American 4 point inspection system. Our Customers always stay rest assured that we would never compromise on the quality of raw materials and we stand to source the best of Yarn to produce the finest Woven fabric. All our Greige woven Fabrics are with first Dyeable Export grade that is widely accepted and recognized by all our prominent Customers in India & abroad as well.
Client Satisfaction
Our unprecedented success has been the result of our pursuance of ethical business practice and dedication towards providing quality products to our customers within the specified time-frame. This has also resulted in our establishing an unmatched bondage between our customers and us. Backed by a strong infrastructure facility, we have been able to maintain world-class standard, adhering to strict delivery schedule and provide competitive pricing. .
Our Team
We are a professionally managed firm, which is run by a team of experienced Stalwarts of the Industry. Our vibrant workforce has the perfect blend of Youth and experienced staffs. The experts hold immense experience and expertise in their respective fields giving the impetus for achieving the organizational goals. Their professionalism and dedication towards the organization enable us to scale newer heights in the industry. They work in close coordination with their counterparts thereby supplementing the efforts of each other and thus contributing towards flawless work culture.
Fully Usterized Ring Process Flow
Blow Room
Opening, cleaning, homogenization and contamination removal of Fiber. Bale Opener BLENDOMAT BO-A & BO-E are both a powerful and very economic solution. TRÜTZSCHLER’s, German technology is used for automatic gentle plucking of Fiber tufts out of bales through the latest generation Bale Pluckers (BO A), feed to MXU6 and (CL U) beaters where it is further opened to comparatively small tuft size and better cleaned in terms of foreign matter. Finally an aero feed system converts loose Fiber to the next process of carding
Carding
Individualization of fibres, removal of unwanted short fibres, trash content and foreign matter followed by conversion into card sliver. The TC 15 is based on TRÜTZSCHLER’s, extensive technological experience in large working widths, and offers significantly improved production capacity, quality, and equipment handling. Latest generation of TC 15 Carding machines enables consistent high quality of Sliver with its unique characteristics of fully integrated tuft feeding, magnet flat and tailor made system for Can filling.
Draw Frame Stage – I
With TRÜTZSCHLER’s, innovative Technology, the Sliver preparation setup is fine tuned meticulously in producing high quality compact yarn with its state of the art Drafting system in their Draw frames.
Draw Frame Stage – II
The high-precision levelling of the draw frame sliver in the last draw frame passage is decisive for the quality of the subsequent yarn. Trützschler has further optimized levelling in the new draw frame model TD 10 and thus once again set a benchmark in draw frame technology. The optimized DISC LEVELLER with new quick release fastener and drive technology SERVO DRAFT are the heart of the autoleveller draw frame.
Roving Frame & BTS
SAURER’s Simplex is considered to be one of the world class Roving frame machines with Texpart drafting system. Sensors are enabled on individual spindle to stop the machine promptly. Machine equipped with automatic doffing systems. They are well equipped to seamlessly coordinate with Automatic Bobbin Transport systems. This also incluses auto transportation of empty roving bobbin transporter back to simplex frame through stripping arrangement.
Ring Frame
KTTM best Ring frame machine available in the Textile fraternity is State-of-the-art Japanese technology with the most impressive results on the quality, power, space and its most User-friendly interface. Highly reliable longer machines with 1824 spindles per frame. Servo motor driven adjustable positive lifting system for minimum end breakages. All ring spindles ably monitored by PREMIER Evolvics Spindle monitoring systemto ensure zero lapping and effective management of rogue spindles causing breakages. Automatic Doffer SCD with automatic re-stating mechanism-Winder link machine.
Link Coner
MURATEC QPRO EX Link Coner, cutting-edge automated winding solution, seamlessly marries traditional craftsmanship with modern technology, bringing various benefits to textile yarn manufacturers. This solution transcends industry standards by enhancing efficiency, productivity, and overall yarn quality. State-of-the-Art Japanese technology with its Ergonomic design integrates spinning and winding through a tray-to-tray linking mechanism, ensuring superior yarn quality and enhanced operational efficiency.
Vortex Process Flow
Blow Room
Opening, cleaning, homogenization and contamination removal of Fiber. Bale Opener BLENDOMAT BO-A & BO-E are both a powerful and very economic solution. TRÜTZSCHLER’s, German technology is used for automatic gentle plucking of Fiber tufts out of bales through the latest generation Bale Pluckers (BO A), feed to MXU6 and (CL U) beaters where it is further opened to comparatively small tuft size and better cleaned in terms of foreign matter. Finally an aero feed system converts loose Fiber to the next process of carding
Carding
Individualization of fibres, removal of unwanted short fibres, trash content and foreign matter followed by conversion into card sliver. The TC 15 is based on TRÜTZSCHLER’s, extensive technological experience in large working widths, and offers significantly improved production capacity, quality, and equipment handling. Latest generation of TC 15 Carding machines enables consistent high quality of Sliver with its unique characteristics of fully integrated tuft feeding, magnet flat and tailor made system for Can filling.
Three Passages Draw Frame Process
The perfect recipe for a Superior quality Vortex yarn rests in strict adherence to its diligent process methods. Envisaging the significance of the Sliver uniformity and better Evenness in enhancing the product quality our management has meticulously adhered to Three Stage Drawframe process. The additional commitment of resources without Bypassing the process ensures the evenness of the Slivers that paves the way for superior yarn quality.
Vortex
MURATA Vortex 870 EX Spinning system. “VORTEX® spinning” is a technology which uses compressed air vortex to spin out the yarn. The VORTEX® spinning, which only Muratec has successfully implemented, is creating a new wave in the world of fashion. The Vortex yarn is spun directly from Slivers and wound to packages. Vortex yarns are recognized for Less hairiness, resistance to Pilling, wash resistance, fine printing and Hydroscopic properties.VORTEX yarn has less lint shedding, less fabric shrinkage, less fabric skew and less color loss caused by repeated wash and dry, when compared with the yarn by other spinning process.